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CUSTOM PACKAGING DEVELOPMENT

Custom Rigid Boxes, from Sample to Production

Lunopack helps overseas brands and gift suppliers plan rigid packaging with manufacturing partners in China. Start with a written specification, then review the physical sample and production requirements.
Review the Production Process
PRODUCTION & QUALITY CONTROL

Where Quality Packaging Takes Shape

Discover how skilled craftsmanship, structured production processes,
and careful quality checks bring custom packaging designs to life.
Discover Our Process
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Custom Rigid Box Production with Lunopack

A Clearer Route from Brief to Bulk Order

Lunopack coordinates custom gift box development with manufacturing partners in China. We help buyers organize product dimensions, box structures, inserts, materials and artwork before confirming the sample and production plan.
A reliable order starts with a complete written specification. Record usable internal dimensions, board and wrap, brand color references, magnet or opening details, insert fit and finish positions so the quotation and sample refer to the same design.
Packaging concept visualization: production hero
Packaging concept visualization.

A Trustworthy Service

For repeat orders, keep the approved artwork version, material specification and sample reference together. Review changes in product size, supplier materials, print process and packing before confirming a new batch.
Send your product dimensions, weight, quantity per SKU, delivery country, artwork status and target arrival date. Ask for a quotation separating samples, tooling, production, packing and freight.
Printing Machine

Product-Fit Packaging

Choose the structure around the actual product, handling needs and opening experience. A physical fit check is more useful than an attractive rendering alone when confirming tray depth, lid clearance and protection.
Sample Room Show

Four Confirmations Before Production

A Shared Reference for Your Order

Spec

Written requirements

Fit

Actual product check

Sample

Physical approval

Plan

Schedule and checks

From Written Specification to Production

Dieline Making

Prepress & Dieline

Review usable dimensions, dieline, bleed and safe zones, fonts and the agreed CMYK or Pantone color reference.
Sample Machine

Making Sample

Agree the type of sample, fees and revision scope. Check the structure, insert and actual product fit before approving the production reference.
Printing Machine

Printing

Confirm the print method, color reference and proof expectations. A change between digital and offset printing may require a new comparison.
Box Surface Finishing

Finishing

Review coating, foil, embossing or debossing areas on the sample. Confirm appearance, alignment and compatibility with folding or opening.
Die-cut Machine

Die-cutting

Confirm cutting, board forming, wrapping and dimensional requirements for the chosen structure.
Box Insert Material

Insert

Compare paperboard, molded pulp, EVA or other insert options against weight, fragility, removal and material requirements.
Box Assembling

Assembly

Check the assembly sequence, corner finish, lid movement and product loading for the approved design.
Boxes Packing

QC & Packing

Agree the inspection method, acceptance criteria, carton protection and labels before production and shipment.

Production Processes to Review

Printing Machine

Printing

Automatic Rigid Box Making Machine

Rigid Box Forming

Die Cutting Machine

Die Cutting

Gluing Machine

Gluing and Assembly

Air Bubble Press Machine

Wrapping and Surface Control

Hot Foil Stamping Machine

Foil Stamping

Packaging structure reference

Sample Cutting

Packaging structure reference

Sample Assembly

Packaging structure reference

Print Proofing

Packaging structure reference

Quality Checks and Order Records

Inspection

Agree Your Inspection Plan

Use the written specification and approved sample to define material, dimension, color, assembly and appearance checks. Confirm the sampling method and acceptance criteria for the order.
Transit

Transit readiness

Confirm carton construction, dividers, corner protection, labels and any agreed transport testing for the shipping route.

Packaging Applications

Wine & spirits, perfume & cosmetics, jewelry & watches, apparel & gifts, chocolate & gourmet and so on.
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Documents to Confirm Before Ordering

Packaging structure reference

Quality system

Packaging structure reference

Supplier audit

Packaging structure reference

Material testing

Packaging structure reference

Paper source

Packaging structure reference

Traceability

FAQ

Frequently Asked Questions

If you have any further questions, please contact us. We look forward to working with you.
Packaging can improve presentation, but no sales or ROI result is guaranteed. Choose a structure and finish that fit the product, channel, budget and customer experience, then evaluate the physical sample.
Agree defect definitions, inspection evidence, claim timing and any remedy or freight responsibility in writing before ordering. Keep arrival photographs, carton labels and affected quantities if a shipment has a problem.
Confirm the shipping method and available tracking with the quotation. Tracking detail and update timing depend on the carrier and route; request the dispatch documents and estimated transit separately from production timing.

Ready to Build Your Box?

Send your box idea, product dimensions, quantity per SKU, artwork status, delivery country and target arrival date. Confirm sample fees, tooling, production and freight as separate quotation items.
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